Investment Casting Process And Our Facilities

Inova / Inovative houses the following fully equipped, self - reliant departments for producing Investment castings.

1. DESIGN
Following consultation with us a drawing is supplied to us by the customer, defining the geometry, it's required finish and acceptance criteria. Depending upon complexity , tooling is designed with adequate feeding incorporated wherever possible.
2. Wax Injection
Was replices pattern of the desired castings are produced by injecting wax into a metal Die( Tool). Specifically designed wax injection presses are used, as precise control of the wax temperature and the pressure under which it is injected are crucial.
3. Wax Assembly
The wax patterns are attached to a central wax bar, called spru, to form a cluster or assembly of tree.
4. Shell manufacture
The tree is dipped (invested) into a ceramic slurry, trained and coated with a fine ceramic refractory. The most crucial stage of the shelling process is the primary coating, where a very fine grade of textured sand is used. This in turn results in a casting with excellent reproduction detail and the designated surface finish. After drying, this process is repeated with progressively coarser refractories until a self supporting shell or mould is formed.